CIP Cleaning System Made in UAE

Welmeqs Engineers is one of the most reputed & globally preferred CIP System Manufacturer. We provide high-quality and technically sound process equipment catering to the needs of the CIP Systems Plant. Our CIP Cleaning System effectively does the cleaning/sanitizing/sterilizing of the interior surfaces of vessels, equipment, filters, pipes, and fittings without the need to disassemble.

Welmeqs Engineers is one of the most reputed & globally preferred CIP System Manufacturer. We provide high-quality and technically sound process equipment catering to the needs of the CIP Systems Plant. Our CIP Cleaning System effectively does the cleaning/sanitizing/sterilizing of the interior surfaces of vessels, equipment, filters, pipes, and fittings without the need to disassemble. Being the Clean in Place Equipment Manufacturer with well-proven CIP Cleaning Systems for Food, Beverage & Dairy Industry, we ensure that our systems help attain the desired high level of hygiene and sanitization.

How Does the CIP System work?

The CIP system is an effective combination of high solution temperature (thermal energy) and chemical activity of the detergent/chemicals (chemical energy). Along with the mechanical action caused by the turbulent flow and impact of the cleaning solution sprays/jets on the equipment surfaces (mechanical energy).
The CIP cycles are based on the distribution of these energies. The CIP process steps are performed after a processing run that causes normal soiling or when a processing line is transitioned from one product to another.
Usually, there is a 7 step CIP process and it involves steps like,

1. Pre-Rinse
2. Caustic Wash
3. Acid Wash
4. Intermediate Wash
5. Final Wash
6. Sanitizing Rinse
7. Air Blow

But, no predefined process works for all processing lines. Although the CIP Process Steps are common, the combination of these steps varies with the nature of the processing line.
The Predefined CIP Process Steps of the CIP System are as follows:

Pre-Rinse
This strategic phase of the CIP process steps includes flushing the lines, fittings, and tanks’ internal surfaces. Its objective is to remove the majority of leftover residue i.e., the dissolved sugars and partially melted fats.
The CIP flow channel is of non-chemical pressure test. Potable plant water, de-ionized water, and reverse osmosis water should be used. Or the final rinse water from the last CIP phase can be reused.

Caustic Wash
The purpose of the caustic wash is to soften the fats to help them remove easily.
The caustic wash can be returned to its tank and recovered numerous times. This can save you a lot of water, chemicals, and energy.

Intermediate Wash
This washing cycle wipes off any detergent residue left from the caustic wash. The levels of the wash tank and rinse tank are monitored using level transmitters and probes.
Flow transmitters allow precise management of the wash and rinse processes. Whereas, the conductivity transmitters ensure the chemical levels are in the given range.

Final Wash
Any leftover material or chemical residue is removed with a final rinse of deionized, reverse osmosis, or potable water. Recovering and reusing the final rinse water as the pre-rinse solution for the following cleaning cycle is an economical choice.

Sanitizing Rinse
This final step of the CIP process steps assists in the killing of any microorganisms or pathogens. It ensures food safety and hygiene before beginning the next production batch.

Depending upon the requirements of the cleaning process, these optional CIP process steps can be also employed in the CIP system:
1. Push Out (The Step before Pre-rinse to achieve Increased Product Recovery and Better Cleaning)
2. Acid Wash (To Neutralize the Alkali Effect of Caustic Wash)
3. Air Blow (To Remove any Remaining Moisture)

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