Author: Welmeqs

Why Spreader Beams are crucial for the Construction Field

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The sight of a construction industry is indeed dynamic, with concrete slabs, panels, tanks, vessels, huge machinery and the skilled staff actively monitoring the environment. Ever thought how the lifting and transit of such heavy loads are done? That’s where the Spreader beams become the breakthrough. These are tools  specifically designed to lift loads with accuracy and stability. 

What are Spreader Beams?

Spreader beams are crucial for construction industries as it aids in the stable and accurate lifting of heavy loads ensuring safe and efficient operation. 

The spreader beam is composed of a long horizontal bar with a hook at the top, which is attached to the crane using top slings, making a particular angle. At  both ends of the beam there are bottom slings or chains which are attached to the load. This system as a whole helps in the efficient lifting of loads. 

How does it work?

The beam is connected to the crane with the top sling at a particular angle which typically ranges between 45 to 50 degrees. This angle is important as it creates the compression force in the beam which aids strength and stability to it. 

The slings at the two ends of the beam are connected directly to the load.  This set up helps to distribute the weight of the load evenly across the beam preventing tilting or bending of the beam.

The importance of Spreader Beams in the Construction Industry

Spreader beams are the cornerstone of the construction industry

Even distribution of weight

  • Nothing surpasses balance and spreader beams are designed specifically to ensure the even distribution of loads throughout the beam.

Ensures Load stability

  • Just like how a strong foundation aids in total firmness of a system, the perfect attachment and alignment of the slings with both the crane and the load ensures a solid support preventing the tilting and swaying of the load.
  • The lifting of compact and fragile materials like glass panes are done with accuracy. 

Versatility of the Design

  • Spreader beams are available in various models and sizes designed specifically in accordance with the different lifting requirements.
  • From large machinery to glass panes, it is suitable for lifting a variety of loads. 
  • There are adjustable spreader beams with flexible hooks and lugs enabling easier connection with different devices. 

Enhanced Safety

  • When it comes to lifting hefty loads safety is the primary concern. And that’s where spreader beams come into play. With its precise framework that ensures the proper division of weight, firm attachment to the load and smooth lifting  to prevent any possible instability. 
  • It effectively minimizes potential hazards and damages providing a safe working environment. 

Productivity and Reduced downtime

  • Spreader beams allow the swift and safe lifting of loads. By evenly distributing the load it enables the efficient lifting of the material with stability enabling rapid execution thereby reducing downtime. 

Application of Spreader beams

  • Spreader beams lift massive machinery and equipment with ease, which is integral to the construction industry.
  • Used along with cranes, spreader beams are employed in shipping and logistics to load and unload cargo. 
  • In major civic projects like bridge construction and similar large scale developments. 

Conclusion

In the construction field, the precise and safe lifting of loads is non negotiable. To prevent potential hazards and ensure the efficient lifting  of loads, spreader beams provide the best solution.
Welmeqs is dedicated to offer the best range of spreader beams designed for optimal lifting performance. Our beams ensure that the loads are lifted with accuracy minimizing the risk of slippage and tilting of the material, maintaining stability throughout the process.

Types of Scissor Lifts and Their Uses

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Scissor lifts are basically aerial lifts that help workers reach extra heights or to elevate components, materials to a higher level in a warehouse, construction site or a factory. In general there are five varieties of scissor lifts – hydraulic, electric, diesel, pneumatic, and rough terrain. Even though almost all scissor lifts have the same functionality, that is to lift an object from point a to point b, the variation lies in the fact that they differ in power, usability, maintenance and various other factors too, depending mainly on the setting.

  • Diesel Scissor Lifts 
  • Hydraulic Scissor Lifts
  • Electric Scissor Lifts 
  • Pneumatic Scissor Lifts 
  • Rough Terrain Scissor Lifts 

Hydraulic Scissor Lifts 

Hydraulic scissor lifts are the most famous of them all, they can often be hand operated or by diesel fuel. Basically the dispersion of hydraulic liquid/oil constitutes the operation of the lift movement in the vertical axis. The reason for the humongous popularity of hydraulic lift is obvious – they are pretty easy to operate. And employees don’t have to face any rigorous training regimes, proving it to be one of the best options to have in your industrial area.

Even though older models faced some issues like difficulty to operate in cold weather, it has been sorted out in recent times by new models. In conclusion, hydraulic scissor lifts are best for operations where speed is not the prime priority. 

Diesel Fuel Scissor Lifts

Second to hydraulic scissor lifts, diesel hydraulic scissor lifts are pretty common in construction sites throughout the world. With heights upto 50 meters and higher, the crossed braised design offers super flexibility when considering their versatility. Usually, diesel powered lifts are noisy, and can emit some amount of fumes into its environments. This reason makes them not ideal for indoor settings.

Rough Terrain Scissor Lifts

As their name suggests, they are best suited for outdoor activities especially rough terrains – construction sites. They are designed for heavy duty tasks and are capable of lifting heavy loads easily, and come with fall resistant mechanisms as well as arrestors. For uneven terrains, this remains the best option. The machines are usually powered by diesel, electricity, gas or LPG. These scissor lifts can easily lift upto 50 feet as well as 10 feet in height.

Electric Scissor Lifts 

Lately, electric scissor lifts have garnered a lot of attention from industries all over the world due to their ease of use and cost effective maintenance. Additionally they are eco friendly as well as there are no emission problems. Especially for indoors, they are safer and cleaner as there are no harmful fumes or unwanted noises. Additionally they are guaranteed to be less bulkier than its alternatives.

Pneumatic Scissor Lifts 

Air pressure is the lifting mechanism used in pneumatic scissor lifts. They are an environmentally sustainable option, because they do not emit any harmful fumes or smoke into the atmosphere, therefore helping in reducing carbon footprint.

A pneumatic scissor lift operates by vacuuming and compressing atmospheric air to elevate and lower its platforms. This specific design helps them to be used in diverse environments. 

Conclusion of Scissor Lifts and Their Uses

Scissor lifts are one of the most fundamental building blocks of modern industries and warehouse management. Due to their easy operation as well as wide adaptability, they are popular among diverse industries worldwide. If you are wondering what scissor lift suits best for you, feel free to contact Welmeqs, because we are one of the leading scissor lift manufacturers in the UAE.

Top 5 Applications of Lifting Beams in Heavy Lifting 

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A very heavy-lift operation tends to inherently harbor risks on three axes, that being accidents or injuries as well as a breakable property, where the importance lies within effective, appropriate equipment.

Lifting beams represent some of the most efficient tools for lifting heavy loads. Spreader beams, in particular, spread the weight extremely evenly such that there is low probability of accidents and damage to the cargo. Balanced weight distribution ensures safety and efficient operations in lifting.

What are Loading / Spreader Beams?

Spreader beams are major tools for safe and effective heavy lifting operations. By having a simple design consisting of a horizontal bar with two attached slings, the weight lifts evenly, thus minimizing accidents as well as damage to the loads.

Lifting beams have two lifting lugs on top, which integrate to a chain or synthetic slings at a particular angle. This angle creates a compressive force that ensures an even weight distribution on both slings. This, in turn, stabilizes the load during the lifting process.

The slings are then attached to a crane, hoist, or other lifting machine, which provides the necessary control for the operation.

The bottom of the lifting beam contains two lugs, one on each end, as attachments for another sling or hook that directly connects to the load being lifted. By dealing with the tensile forces, the spreader beam ensures a secure connection between the load and the lifting equipment.

Role of Loading Beams in Industries

  • Control Over the Load Lifting

These additional supports enhance stability and control during lifting operations, especially in critical environments such as nuclear facilities or offshore installations, wherein load stability is paramount to avoid accidents and damage.

  • Productivity Boost

Lifting beams ensure efficient and productive heavy lifting due to their ability to uniformly spread the load. These evenly spread loads reduce lifting equipment stress, thereby reducing downtime from failure and planned maintenance. Faster and safer lifts allow for quicker turnaround times with improved productivity in construction and industrial environments.

  • Exponentially Enhance Lifting Capacity

One common problem associated with lifting operations is that the lifting equipment has limited lifting capacity, which would not allow handling heavy loads safely and efficiently. However, adjustable spreader beams can solve this problem.

Welmeqs offers adjustable spreader beams, which significantly increase the weight-bearing capacity of the lifting equipment. The weight is spread across various attachment points to avoid overload.

Areas of Application for Lifting Beams 

Lifting beams are pretty versatile equipment that can be harnessed in various applications to enhance the safety and security of loads, as well as enable a safe and sound working environment. Less time, more lifts. 

  • Construction Industries

When speaking of lifting objects, especially beams, the first image that comes to our minds must be the dusty atmosphere and the scorching sun in a construction site, yes and it is true, lifting beams for years have been and still are an integral part of such environments, mainly due to numerous reasons from productivity to cost savings.

Lifting of structural components requires a load of workforce, which in some cases can lead to hazards or accidents as well as enhanced cost of production. Therefore, contractors/builders make use of lifting beams. Handling humongous objects can be tacky at times, Lifting beams are necessary for a smooth and safe work flow in such environments. 

  • Oil and Gas

In UAE and the Middle East in general, Oil and Gas are an integral part of the economy, and lifting beams have a huge role to play here. Offshore platform construction and maintenance is an application where decks, pipelines as well and lifting modules have to be present; thanks to lifting beams, handling such heavy objects on uneven surfaces has become easier. Placing barrels from point A to point B is also crucial in such use cases.

  • Automotive Industry

It’s no myth that assembly lines, especially in the automotive industry ( as we have seen on Discovery channels!!), are an important piece of machinery. Lifting moving car bodies, engines, or the entire car itself will be necessary in certain situations, and not just that, transportation of heavy machinery and raw materials, too, is critical.

  • Shipping and Logistics

This application needs no introduction; loading and unloading is a usual suspect of this business world. Thousands of tons of cargo are handled every hour, and lifting beams ease out the heavy lifting parts; supply chain management companies stand by these tools to help them streamline the process without any hurdles, which is key to enhancing the speed of the operation as well as timely delivery of cargo if manual lifting by workers occurs in certain situations. The chance for mishandling of fragile items can be detrimental to smooth business.

Conclusion

Heavy lifting operations pose a great risk to workers in various industries, leading to several accidents and injuries annually. In response to these safety concerns, spreader beams have become a crucial tool for reducing risks and protecting workers when performing heavy lifting operations.

Welmeqs, with our years of industry experience and expertise, stands by our customers’ needs in every situation because we understand that every problem needs its tailored solutions. Therefore, it’s in the testimonial of our customers how important we view the valuable relation with them. Lifting beams are not extra but a quintessential part of industries all over the world that lead to enhanced safety and smooth operation. 

To make an educated decision, feel free to contact us at +9715 8 545 3004 or leave an email at sales@welmeqs.com

The Role of Hydraulic Double Scissor Lifts in Lifting Heavy Equipments

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Load-lifting operations are of great significance in industries all over the world and have led to efficiency in work and safety. When it comes to transportation/lifting of objects at a height from level a to b, hydraulic double scissor lifts are safe bets. So, the question arises: how can one get heavy loads quickly, and how can one harness the power of this equipment? In this blog, we will delve into various roles of Hydraulic double scissor lifts and why they stand out, especially their maintenance and tips on safety.

Hydraulic Scissor Lift

Hydraulic scissor lifts are equipment used in industries where heavy lifting of materials to a certain height is necessary. The scissor mechanism, a mathematically sorted-out method to lift heavy products with ease, is efficient. Horizontal and vertical movement of loads is possible with a safe and balanced operation and trained operators.

Why Double Scissor LIfts

Aka car scissor lifts (also hydraulic car double scissor), a double hydraulic scissor lift consists of two parallel platforms. This placement helps to place vehicles or other loads at unreachable heights for various works, from parking to maintenance.

Where Do We Use Double Scissor Lifts

Warehouses: One of the most popular use cases of lifts, universally found in warehouses the world over, vertical movement is necessary. Shelves occupy most of the spaces in warehouses, making them an ideal place for storing goods idly and neatly. Hydraulic double scissor lifts can conveniently help each extra height safely, unlike ladders.

Factories

Production of cars, trucks, and other automotive plants makes use of hydraulic double car lifts voraciously. For inspection of fitting parts, these lifts are convenient aids that enhance productivity and reliability. 

Logistics

Logistics has become an integral part of the modern economy, which has led to budding economies, prosperity, and innovations in tech. Millions of people work in logistics, and the growth is not going to stop soon. Hydraulic double scissor lifts help goods to be loaded and loaded and unloaded with ease from vehicles to home appliances. 

Construction

It is a no-brainer that construction needs powerful lifts to transport reliable materials from level to level.

Why should I need a Hydraulic Double Scissor LIft?

Capacity of the Lifts

The fundamental metric that denotes the weight of a car should be noted, and basically, scissor lifts provide a capacity of three tonnes. Its innovation is crafted to help with the inspection of heavy vehicles. Double hydraulic scissor lifts are excellent lifts with thousands of kilos of capacity to lift materials, not just cars, but fundamentally anything that weighs 3 tonnes or less.

Convenience

When it comes to convenience, hydraulic car double scissor lifts are one of the best friends of industries all over the world. They have a proven track record of being efficient and enhancing productivity by miles compared to other traditional methods of lifts. From low-rise lifts to high-rise lifts that are ideal for workshops with high ceilings and outdoors, When it comes to low rise, as the name suggests, they are suitable in situations where over-the-top height is not your concern, but fast and efficient operation for domestic uses, especially in garages and work stations. 

Conclusion

Hydraulic car double scissor lifts are lifting platforms that efficiently accelerate safety and productivity in the workplace.  Their role in industries of numerous kinds, from small domestic and local to multinational corporations, is commendable. We hope that this blog has helped you attain a basic understanding of the importance of hydraulic double-scissor lifts in various use cases. To choose the correct model and height, feel free to contact Welmeqs for a detailed analogy of scissor lifts and other variants of lifts and a live demo. Please give us a call at +9715 8 545 3004 or mail us at sales@welmeqs.com

LOADING RAMPS : EVERYTHING YOU NEED TO KNOW

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Loading ramps are efficient methods that basically act as a bridge between two different levels, making them way easier to move stuff from to different levels and wheels as well. The goods could be anything from a pallet jack to a motorcycle. They are extremely helpful because without them, you ‘d have to lift heavy goods with the help of manpower, which is unsafe. 

Let’s dive deeper into what the roles of loading ramps are. 

Stable and Safe

Trailer loading ramps offer a stable platform by decreasing chances of accidents manifold. The grip provided by loading ramps are extremely stable, which enables excellent slip resistance which may otherwise cause harm to both the goods and personnels involved. Awkwardly shaped items like heavy glass objects or brittle/fragile objects should always be carried with the assistance of a ramp to avoid catastrophes. 

Flexible

Portable ramps provide flexibility and versatility for them to be used in multiple applications. Adjustable ramps work the best on variance of height and angle, and heavy-duty ramps are perfect for construction or warehouse settings because they can handle rugged, heavy loads. Each of the ramps is specifically designed for a particular challenge to ensure that logistics are operated efficiently and smoothly.

Avoiding Manual Risks 

Manual handling of heavy loads might require numerous labors, which even then possess lots of risks, therefore loading ramps are excellent substitutes for such instances. 

Mechanical Support: Frequently, mechanical loading ramps possess ramps, rollers, or conveyors that facilitate the movement of objects along an inclined plane without making the lifting process cumbersome.

Reduced Stress: Ramps prevent employees from straining their backs or bending at their waists by lifting heavy items to a height that is well above their reach.

Improved Efficiency: Loading ramps allow for quicker loading and unloading. Moreover, these cause lesser time and labor in hand handling.

This also provides a safer working atmosphere for employees since all kinds of handling at loading ramps would be either eliminated or minimized.

Cost – Effective Option

Ramps with excellent quality might be expensive to install. However, they offer better cost-saving in the long run. Such ramps minimize the cost of maintenance and enhance the operation such that they ensure one gets a good return on investment.

What are Different Types of Loading Ramps?

After our discussion on loading ramp and their roles regarding to facilitating smooth handling of goods, let us look into different types of loading ramps. 

Permanent Ramps: An Enduring Fixture for Regular Servicing

Permanent ramps are the suitable configurations for those facilities that require frequent and predictable servicing. They can endure high load-carrying capacities and stability and so are well-suited to warehouses, manufacturing plants, and loading docks.

However, they do come with a requirement for specialized installation and limited adjustability and mobility. The permanency of an installed ramp ensures long-term durability and minimum maintenance costs.

Mobile Loading Ramps

Portable ramps are lightweight and easily moved around, so they can be handy for a wide range of purposes. Their variable heights and variable angles ensure they are suitable for various types of loading processes.

Though portable ramps might not carry as high as loads as permanent ramps, they can serve very well in temporary work sites, on-the-go businesses, and situations where changing loading requirements often occur. It should, therefore, be regularly inspected and maintained for optimum performance.

Hydraulic Ramps

Hydraulic loading ramps are solid solutions for lifting and lowering heavy equipment, among other materials, through the use of hydraulic power to raise and lower platforms with smooth transition and controlled operation between levels.

Hydraulic loading ramps are suitable for applications that require either high load capacities, low tolerances, or high durability. They can be applied in manufacturing, logistics, and construction industries that require the successful execution of material movement.

Forklift Ramps: The Way to Efficient Material Handling

Forklift ramps are designed with regard to forklift weight and movement applied in the process of loading and unloading. Their reinforced surface, along with their edges, ensures strength and safety. Especially during warehouse, distribution center, and industrial facility operations, where forklifts are most essential, these ramps help in optimizing material handling processes efficiently and safely.

But Where Do You Use Loading Ramps? 

Warehouse operations: Making material handling and warehousing smooth

Construction: Helping to move heavy machinery, equipment, and building materials

Automotive: Helping to ensure that safe loading and unloading of vehicles is made smoothly and efficiently

Logistics: Helping to optimize a distribution center.

Events: Accommodating rapid setting up and dismounting at a venue

Farmers: Helping in managing machinery and products on farms

Retail and Wholesale: In the movement of bulk goods.

Conclusion

We believe that a loading ramp at Welmeqs is such a significant component towards safety, efficiency, and excellence in operational activities. Be it a permanent or portable loading ramp solution needed, quality is ensured, and seamless workflows with minimized risks are guaranteed.

Investment in the right loading ramp solution allows you to streamline your operations, enhance safety, and maintain leadership in steel fabrication. For further infos feel free to contact us at – +9715 8 545 3004.

A Comprehensive Guide on How to Operate Hydraulic Lifting Machines Safely

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Lifting, in general, is a process that requires keen observation and a safe work environment to avoid unnecessary accidents and catastrophes. Thus, it is absolutely crucial to have an organized and planned good lifting operation for seamless safety conduct. The best starting point is always to have industry-standard cargo lifting machines and operators/engineers who are skilled to operate them. This blog presents you with crucial tips required for planned goods lifting that are safe and secure. But first, let’s delve into the most common lift equipment used.

Hydraulic Car lifts: In-car workshops and showrooms, hydraulic car lifts are widespread, as they provide excellent lifting strengths to work under the vehicles, which might become quite convenient.

Dock Lifts: Often termed Dock Levelers, these are designed to reduce the docking height between the truck and the platform. These goods lifting machines enable smooth and efficient movement of shipments/cargo by simplifying the process of loading food into trucks while ensuring safety by preventing damage.

Scissor Lifts: When it comes to goods lifting, scissor hydraulic lifts are ideal for the vertical movement of materials. Their X-type build provides for an excellent height and load-carrying capacity. Mainly used in construction and warehouses, these are some of the most versatile in the market.

Now that we have introduced the most commonly known hydraulic lifts let us delve into the various components of these intricate machines. In order to deeply understand how to operate lifts safely, it is essential to know the different elements that make these impressive machines. 

Components –

  • Piston and Hydraulic Cylinder – It’s an integral part of all hydraulic machines; the pistons are located inside the cylinder and move up and down, which produces pressure for lifts or downs.

  • Motors for Mechanical Power – The motor powers the pumps; it can be an electric or internal combustion engine, depending on various models and requirements.

  • Valves for Flow Adjustments – As the name suggests, these channels allow the flow of hydraulic fluids. These valves can be adjusted in order to manipulate the pressure.

Now that the essential parts are laid down, hydraulic cargo lifting machines have various other smaller components that make up the whole machine, but that’s a discussion for another day. Safety precautions should always be no-nonsense.

What are the top safety precautions in Hydraulic Lifts?

Educated and Informed Operation

No surprise, personnel who operate hydraulic machines should be educated and trained on its various aspects and operations. The sophisticated working of these machines should be studied for seamless management when in an emergency. Training should include apt responses to situations that demand advanced attention from the operator.

Frequent Inspections

Inspection of power lifts on a regular basis is essential for a safe and secure work environment. These are apt and heavy-duty machines that are operated continuously, which can lead to wear and tear on various components, including hydraulic fluid and moving parts. If the hydraulic lifts/docs are not frequently inspected, they might cause harm to the environment and workers. Therefore, it’s vital to have a frequent maintenance plan. Goods lifting machines are rarely susceptible to wear and tear in the short term, but on the contrary, in order to get a lifelong liberal output, frequent inspections and maintenance is a must.

Strict adherence to Load limits proposed by the Manufacturer

Hydraulic lifts are not one-size-fits-all solutions; they have load limits, and crossing them might become detrimental to smooth operation. Hydraulic lifts and cargo lifting machines should only be operated in consideration of their limits. On occasions when the cargo surpasses the load limits, divide the materials into even parts for a seamless lifting experience.

PPE Kits

Personnel must use PPE kits as they are standards of the industry for safety measurements. A crusade hat, gloves, glasses and reflective attire should be worn by operators as best practices for safety and security. Educate your workers on how to wear PPEs.

Let’s Conclude

A safe and secure work environment is crucial for a harmonious environment as well as to avoid unwanted accidents which might become fatal. Hydraulic lifts andcargo lifting machines are one of the most effective tools that can significantly enhance productivity and efficiency in various fields. Neglecting Maintenance of moving parts poses dangers lurking in the open. If you run a business, make sure to provide a clean and safe working space.

For more on safety and security as well as hydraulic lifts, give us a call at –+9715 8 545 3004

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